how to drill guitar tuner holes

This technique will really make a difference in the accuracy of your holes, and in the way the tuners will work. If the drilling is done properly, the tuners will have a close fit. 3. 3. 3. Draw a line, parallel to the edge of the peghead, which is one-half the width of the baseplate, plus .046" (3/64"). With the tip of the pins pressed into the wood, slide the jig down the pins to contact the peghead. The blocks need to be long enough to cover all holes, wide enough to fit firmly in the slot without falling out, and be as thick as the peghead. Each jig has two hole patterns to accomodate different spacings. For three-on-a-side tuners the baseplates are usually not located parallel to each other, but run parallel to the outer edges of the peghead. If you are using a hand drill, hold the drill loosely and let the jig guide the bit in order to maintain squareness. 9. Clamp the jig to the edge of the peghead. 11. Be conscious of how this layout will transfer to the peghead back. Mark the edges (or the centers) of the holes on the drill jig and transfer those marks 90° to one of the adjacent undrilled faces. After drilling, push the blocks out and throw them away. Test-fit the tuners. The improved version of the classic Fender Strat Bridge, The most consistent, top quality Strat® replacement body on the market today. If you are using steel string tuners, you are done at this point. With the jig clamped onto the peghead, drill one of the outside holes. This will anchor the jig to the peghead and prevent any tendency for it to shift. 2. Each bushing should press in, with only a moderate amount of pressure needed to seat it completely. In this case you will need to either have the slots cut or have them laid out on the peghead. Drill one of the end holes first and place a steel alignment pin into that hole through the jig. Square Don't make a new nut just to fix a low slot—fill it! Note that the jig will be thicker than the peghead, so it should extend equal amounts above and below it. Hold the tuner baseplates in place on the peghead, and use their holes to locate and drill starter holes about 1/32" deep. A piece of tape wrapped around the bit will function as a stop to prevent inadvertently going through the front side of the peghead. Now center the jig on the peghead edge. Use a tape stop on the drill bit to control the depth. If you are using a hand drill, hold the drill loosely and let the jig guide the bit in order to maintain squareness. Place the second alignment pin in that hole so that the two outside holes are pinned, then drill the remaining hole. Guitar Tuning Machine Installation + Repair Information, Find the proper fret position with the official Stewart-MacDonald Fret Calculator, Stewart-MacDonald is PCI compliant and validated for secure e-commerce, 1/4" or 5/16" drill bit, depending on the size of your jig. This technique will really make a difference in the accuracy of your holes, and in the way the tuners will work. Square up from the back to meet the three cross lines on each side, and connect those lines to make three lines across the back of the peghead. 7. If you want the tuners to mount symmetrically on the neck, these lines need to be at right angles to the centerline. The last step is to mount the tuning machines to the peghead with the screws provided with the tuners. These marks will allow you to better locate the jig precisely. Place the sharp pointed transfer pins through the outer holes of the jig, and position the points on the peghead where the corresponding peg hole centers are marked. 5. Paddle-style Necks These holes must be drilled concentric to the holes in the baseplates. Use a tape stop on the drill bit to control the depth. Follow this with a 5/64" drill bit to drill for the mounting screw threads (this is the most common size, but be sure to check your screws to confirm). Finally drill the other holes, shifting the position of the clamp when necessary. Clamps Start by running the drill in reverse, so that the bit will go into the jig without cutting away any of the jig material. 8. This drill jig can be used on either paddle type or slotted style guitar necks. It is customary to have the group of three holes placed in the middle of the slot. 1. The pins should hold the jig positioned while you clamp it to the back of the peghead. 10. 8. A piece of tape wrapped around the bit will function as a stop to prevent inadvertently going through the front side of the peghead. If the slots are already cut in the peghead, make blocks to insert into the slots to prevent drill bit chip-out. Using our 10mm piloted reamer, you can enlarge these holes for classical string rollers. Mark the edges (or the centers) of the holes on the drill jig and transfer those marks 90° to one of the adjacent undrilled faces. The last step is to mount the tuning machines to the peghead with the screws provided with the tuners. If you want the tuners to mount symmetrically on the neck, these lines need to be at right angles to the centerline. Six-on-a-side will also run parallel to the edge, which is usually straight, and in most cases the holes run along a line that is 1/2" from the edge. This helps prevent chip-out of the wood or the peghead finish, and allows better centering of the bit in the jig holes. The last step is to mount the tuning machines to the peghead with the screws provided with the tuners. Make sure you are using the correct side of the jig for the spacing you want. Force should not be needed to seat the tuners completely into the peghead. 1/4" or 5/16" drill bit, depending on the size of your jig Draw three lines, each connecting the centers of the holes directly across the peghead from each other. The string post holes can now be drilled and reamed for the peghead bushings. If possible, always start each hole by turning the drill bit in reverse first, then go forward to drill the hole. 2. The smaller bit will stay centered on the pilot holes, to keep the mounting screws concentric to the baseplate holes. Backing board We recommend clamping the jig to the back of the peghead, placing a scrap back-up block on the face and drilling the holes from the back. Position the drill jig on one edge of the peghead. Place the sharp pointed transfer pins through the outer holes of the jig, and position the points on the peghead where the corresponding peg hole centers are marked. Ream a few holes in scrap wood to verify the proper depth and diameter, and mark the reamer accordingly. If the drilling is done properly, the tuners will have a close fit. Readjust if necessary. Drill one of the end holes first and place a steel alignment pin into that hole through the jig. Follow this with a 5/64" drill bit to drill for the mounting screw threads (this is the most common size, but be sure to check your screws to confirm). 6. Once the tuner holes are made properly, and the tuners fit nicely into the peghead, turn your attention to drilling the mounting screw holes. Transfer these hole locations to the back of the peghead. Once the tuner holes are made properly, and the tuners fit nicely into the peghead, turn your attention to drilling the mounting screw holes.

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